Workclamp Lengths
and
Y-Axis Zeroing.
For the FC750, FC1000/1, FC1000/2, FC1000/3, FC1250/45, FC1250/30/1500,
R & H Series, S Series, and Cap1000 Type Workclamps, Strippit has NEVER
Manufactured Workclamps or Workclamp Bodies to Any Particular Length!
When Building a New Machine, Strippit would take a Pair of Workclamps with Upper & Lower Jaws Removed and Clamp them in a Special-Jig holding them Back to Back Pointing Upward in a Large Surface Grinder. Then Grind 4 Ends of 2 Workclamp
Bodies so they were Same Exact Length and did Not Care what this Length was.
Just that they were the Same Length. This would insure that Work Piece Part was
held Straight and Not Cocked Out-Of-Square by Different Length Workclamps.
Note, Whenever Just 1 Workclamp or Workclamp Body is Replaced, You MUST Grind Both Workclamps to Same Length or your Parts will be Out-Of-Square on Machine.
This is Minimized if you Replace Both Workclamps at the Same time, as Length of 2 Replacements will Probably be Close, but Not Perfect. You can also try to Grind the Longer Workclamp Body to match Shorter Workclamp body.
It's Away's Best to Grind them to Same Length, and then Rezero Y-Axis.
Workclamps were then Reassembled, Put back on Machine and Spread Apart 3 Feet
or so. A Piece of Metal was put into Clamps and then you Punched a Hole between
Workclamps with 2x2 Inch Notch-Tool 3 Inches (Y 3.000) from Edge of Sheet.
With the 1 inch Offset from Center-Line of 2x2" Tool, you should have a
2.000" dimension from Punched Hole to Sheet Edge.
If Not, You Need to "Zero" the Y-Axis Home Dimension.
Also Note, Every Time you Un-Bolt & Remove a Axis Servo Motor, Ballscrew,
Ballscrew-Coupling, Resolver Feedback Package, Resolver-Coupling, Etc.,
Your Axis will Need to be "ReZeroed" again!
---------------------------------------------------------------------------------------------------------------------------
On HECC80 & "A" Control Machines
you Adjust Y-Axis Resolver inside Feedback Package on the End of Servo Motor.
I do this the Following Way. Say your Measured Dimension was 1.988 instead of expected 2.000 (we will assume that your Y-Ballscrew is Tight with No-Slop in it).
This means that the Part went In .012" Too Far.
So using a 1 Inch Dial Indicator mounted on a Magnetic Base, With
Machine-On & Holding Axis Position, put Dial Indicator-End against the Y Carriage.
Now take Cover-Plate off End of Feedback Package,
Loosen 2 Screw-Keepers holding the Resolver and Carefully Turn Resolver Slowly.
Y-Axis will Move & Track Movement of Resolver Rotation.
Watching Dial Indicator, Turn Resolver until Y-Axis Moves-Out .012".
Tighten 2 Screws. Not Too-Tight or you will Strip-Out Small Screw Threads!
Now Punch another Test Hole to Check if you Adjusted Correctly.
---------------------------------------------------------------------------------------------------------------------------
On the Above Types of Strippit Machines with Fanuc Controls, "Zeroing" is Accomplished by changing Y-Axis Offset Number in Control's Parameters.
See your Strippit Manuals for Parameter Location and Procedure for Changing
Parameter Offset Number, as it Varies with Fanuc Control & Machine Model Type.
---------------------------------------------------------------------------------------------------------------------------
On S-Series of Machines, Strippit finally got a Little Smarter. S-Type Workclamps have a Gage-Block that Sticks Out from Workclamp Body. So if 1 Workclamp is "Longer" than the Other, you can Unbolt Gage-Block from Longest Workclamp and
Grind Block Shorter to Match Total Overall Length of Shorter Clamp.
Then Punch a Test Hole and Change Offset Parameter, if Necessary.
---------------------------------------------------------------------------------------------------------------------------
Again, As Workclamps are NOT Manufactured to any Particular Length,
Above Procedures MUST be Performed Whenever a Workclamp or
Workclamp-Body Repair Part is Replaced!
CAUTION!!! CAUTION!!! CAUTION!!!
When Adjusting Resolver Feedback Package with the Machine-On,
A Loose Connection or a Broken-Wire could Cause the Axis to
"Oscillate" or "Run-Away" at Hi-Speed!
Use Extreme Caution!!!
Always Keep Your Hands Away from ANY Point Where
Y-Carriage Movement Could "Pinch" Your Hands,
As Extreme Injury Could Result!!!